Bristol Aquila
by Brian Perkins
An extensive development program involving the use of
Burt-McCollum single-sleeve valves was undertaken by Bristol in 1926. With this
sleeve valve concept, the usual poppet valve gear (cam, cam followers, push
rods, rocker arms, valves, springs, etc.) was replaced by a train of spur gears
that drive small sleeve-valve operating cranks at one-half crankshaft speed.
Their crankpins protrude inside the crankcase where each engages a spherical
sliding coupling on its associated valve sleeve. The sleeve receives a combined
reciprocating and rotating motion that causes any point on the sleeve to
describe an elliptical path wrapped around the circumference of the sleeve, with
a closed circuit being completed every two revolutions of the crankshaft. Four
specially-shaped ports around the circumference near the top of each sleeve pass
similar ports cut in the cylinder wall. This action opens and closes passages to
the intake and exhaust manifolds. During the compression and power stroke, the
sleeve is at the top of its travel and its ports rise above the level of
internal sealing rings in the cylinder head, which in the case of sleeve valves,
are called “junk heads.” Two spark plugs near the center of the junk head
provide ignition.
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| Bristol Perseus Junk Head, Cylinder, Spherical Coupling and Sleeve |
Think the multitude of gears in the Bristol sleeve drive looks complicated? Compare parts count of a sleeve valve cylinder (left) with that of a poppet valve cylinder (right). |
The first Bristol V-2 test engine was completed in 1927.
By 1931, the concept had matured sufficiently for Bristol to construct its first
complete engine, the Perseus, which appeared in 1932. The Perseus, a
nine-cylinder air-cooled radial with a bore of 5.75” and a stroke of 6.5” (1,520
cu in) was rated at 515 hp.
The Aquila, Bristol’s second sleeve-valve engine design,
was patterned closely after the Perseus, but with smaller dimensions (5.00”
bore, 5.375” stroke, displacement of 950 cu in). Aquila development began in
1933 with the first complete engine appearing in 1934, producing a rated power
of 420 hp at 2,475 rpm.
Brian Perkins' quarter-scale model of the Aquila combines history, art and
craftsmanship into a spectacular end product.
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Bristol Aquila(s) Father and Son |
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Bristol Aquila Quarter-scale Model |
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Assembled Case Visible are pistons, sleeve drive gears and speed reducer. |
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Assembled Case Another View |
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Assembled Case Sleeve Drive Gears |
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Crankcase Front Sleeve cranks. View looking forward. |
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Crankcase Front Sleeve Drive Gears. View looking aft. |
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| Speed Reducer |
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| Crankcase |
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Crankcase Drilling operation on one of the myriad holes. |
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| Crank and Rods |
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| Connecting Rods |
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| Pistons and Rods |
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Piston Blanks Cut from the crown of a Cummins 10 l Diesel piston. |
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| Piston Blanks |
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Cylinder Parts Cylinder, Junk Head and Sleeve |
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Cylinder Parts Cylinder, Junk Head, Piston and Sleeve |
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Cylinder Production Machining operation on the cylinder base. |
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Cylinder Production Cutting the cylinder ports. |
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Cylinder Production Fins were cut with ganged slitting saws. |
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Head Production Cutting junk head cooling fins. |
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Completed Heads Note the intricate finning. |
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Sleeve Production Cutting the sleeve ports. |
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Sleeve Drive Shafts, gears, cranks and ball housings. |
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Supercharger Impeller, drive gear, rear crankcase, magnetos. |
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Supercharger Diffuser |
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Supercharger Cutting diffuser vanes. |
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Supercharger Assembled on rear crankcase |
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Supercharger Drive assembly details. |
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Manifold Blanks |
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Manifold Production - first stage. |
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Manifold Production - third stage. |
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Manifold Production - cutting fins. |
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Magnetos Assembled to rear of crankcase. |
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Magneto Components. |
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| Carburetor |
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| Carburetor |
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| Oil Pumps |
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| Scavenge Pump |
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Drawings
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| General Arangement |
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| Port Layout |
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| Cylinder Port |
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| Cylinder Head |
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| Magneto |
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